Best Orbital Sander – Top 6 Models Compared with Reviews
Best Orbital Sander Reviews
Have you ever set your eyes on an unfinished piece of furniture? Doesn’t look very pleasing, does it? even the thought of sitting on such furniture makes your brain think of all the splinters you might get. To ensure that this doesn’t happen, wood workers these days rely on orbital sanders. Whether wood or metal, the sanders are here to stay.
These handheld machines are perfect for introducing a smooth and aesthetic feel to your work. The cut edges can now be smoothed over to present a neat product that can be used by many. Are you looking for an orbital sander? You have come to the right place. Below you will find various reviews and a guide to assist you in selecting the best orbital sander for your workshop/home.
Below is a quick overview of what we consider to the best orbital sander for most people, now its a little expensive for home use so we have also included multiple models in our review so you can choose the best model for a range of budgets.
OUR BEST PICK
Below are what we found to be the best orbital sanders which are included in our review starting with out best pick.:
DeWalt D26410 150mm Random Orbital Sander
Bosch Professional GEX 125-150 AVE Corded Random Orbit Sander
Ryobi R18ROS-0 ONE+ Random Orbit Sander
Makita BO5041 Random Orbit Sander
Makita BO5031/2 Random Orbit Sander
Bosch PEX 300 AE Random Orbit Sander
OUT TOP 6
ORBITAL SANDER REVIEWS
The products that are some of the best products in the market with regards to orbital sanders. They are capable of producing quality finishes and serving with longevity.
Read through the products to determine which one works best for you:
DeWalt 150mm D26410 Random Orbital Sander Review
OUR BEST PICK
First, you have the 6mm setting that allows you to work fast by removing large portions of the material making it perfect for material removal such as paint. Second, you can choose the 3mm setting for fine sanding. The 3mm setting gives your surface that final fine finish that you need. These settings are controlled by varied speeds of 4000-10,000 rpm making it one of the most powerful models available.
The size and thickness of the paper determine the overall finish of the product. This unit comes equipped with a sand paper size of 150mm. that is how much surface you can cover at a given time. To attach the sand paper, this unit employs the hook-and-loop mechanism. This saves you a lot of time spent on changing sanding papers frequently.
Another thing that that is noticeable in the unit is the dust sealed bearings and switch. The process of sealing out unwanted dust protects the motor from damage or overloading. As you would expect from such a good tool, this unit comes with an accessible dust port that you can link a dust bag which comes included or to a workshop vacuum.
A support tray and a cord of 2.5 meters are supplied to make your work easier, this is where we found some models scrimp and have shorter cables. Admittedly the cord is not too long but if you have a small workshop it would be more than adequate. Whether you are wearing gloves or not, the ergonomic handle on this unit will provide firm and comfortable grip.
The unit weighs approximately 2.7kgs and its dimensions are 13 x 40 x 20cm. For a unit that is not to heavy but if using it vertically it come feel heavy after a while, finally it has controlled finishing mechanisms that prevent the sander from scratching the surface when you first start the sander up as it stars slowly.
The DeWalt D26410 Random Orbital Sander is easy to use a machine that offers unrivalled versatility and performance making it one of the best options for professional use and the DIY enthusiast but it comes at a higher than average cost which is why we feel its more suitable for professionals rather than home use as the power and performance wouls never really really be needed in a domestic situation.
The high quality 400w motor paired with easy sandpaper changing mechanism makes it easy for the user to work fast answer important point for the professional. We enjoy the variable modes and speeds since it allows the user to get different finishes. Although it is quite pricey, the quality and performace more than make up for it.
Those who need an adaptable, top range random orbital sander should take this model into consideration. The reach of the cable is long enough for you to work comfortably which is important. The only flaw we found was that it lacked a storage box which is a shame for the price you pay but not a deal breaker. Other than that it is a dependable quality product we would highly recommend.
Looking for something more affordable, keep on reading to see which other models would make a great alternative. Our next model by Bosch is another professional model worth considering for a similar price.
Bosch Professional GEX 125-150 AVE Corded Random Orbit Sander Review
The Bosch Professional GEX 125-150 AVE Corded Random Orbit Sander is one that is designed to operate with low vibration and is a good alternative to the Dewalt model we have just reviewed. To be honest it probably has the same vibration as the Dewalt model from what we have seen but overall, what an amazing sander and this model does include a box which is a bonus.
This random sander operates on a 400 watt motor. This motor with an easy start is able to power 150mm diameter pad and keep it running for as long as you require. The friction brake is there just in case you need to stop suddenly, this is great as you can put it staright down rather than wait for the motor to stop. On another note If you find the 150mm sanding pad large, you can switch to the smaller 125mm pad. Convenient isn’t it?
Varied speeds are important for varied finishes. This unit is no different, it houses variable speeds from 5500-12000 rpm. The orbital stroke is approximated between 11000-24000opm. As you can see this offers a high speed that you will appreciate especially when dealing with difficult sanding jobs on rough material.
To replace the sanding paper, you simply use the Velcro aided mechanism provided. It is simple and fast since you just patch it in. The sanding unit is separated from the motor to effect constant working contact with the surface in question.
When working all the dust collected is led to the translucent dust box. This compartment is said to collect 81% of the dust over a 25 minute sanding session. If you choose not to use the micro filter dust box, you can attach a compatible vacuum for easy disposal, we think that you would need a Bosch model of vacuum to fit without any attachments so its worth baring this in mind.
The sander is designed to have an oscillating circuit diameter of 4mm. The 2.5kg unit is fitted with ergonomic handles that allow the user to find the perfect balance. The main handle is positioned in such a way that even without the auxiliary handle, the movement is unencumbered.
The size of the product is 17 x 13 x 37 cm so a similar size to the DeWalt alternative.
The Bosch Professional GEX 125-150 AVE Corded Random Orbit Sander is a well-made and reliable oscillating sander and is a great alternative to the DeWalt model we looked at. This short unit is comfortable to use due to the size of it and the fact that it has low vibration. This unit impressed by offering varied sized sander discs for those who need smaller or larger discs.
We appreciate the provision of a carriage box since it affects compact storage and not all models come with a stortage box. Ultimately the only flaw with this product is the fact that it lacks a dust extractor adapter. This is manageable however since an adapter can be purchased seperately at not much cost.
Other than that, you can trust the Bosch Professional GEX 125-150 AVE Orbit Sander to do the work at hand without fail. Personally we feel the DeWalt model is a little better but if you usually use Bosch tools this is a great model for looking for a good sander for professional use.
Makita BO5041 Random Orbit Sander Review
The Makita BO5041 Random Orbit Sander with its adjustable and removable handle is an adaptable sander and a great choice for smaller sanding jobs such as sanding furniture and skirting boards. The adjustable front handle lets you rotate the unit just in case you find yourself working in a confined area. The padded handles provide comfort and much needed grip, especially when working with had stock.
The 300 watt unit operates with variable speeds between 8000-24000rpm. This speed is fast enough to provide adequate polished finishes. The sander comes with a sanding diameter of 125mm so is a little smaller than the previous two models we have looked at but it also has a retail price of half the price. Unfortunately there are no sanding papers provided accept for one abrasive disc, therefore you will have to purchase them separately so be sure to add them to your order if you choose this model.
Features such as dust ports cannot be overlooked. This unit can be hooked to a dust collection compartment or a vacuum with ease. This means that you can keep your workshop floor tidy at all times. To replace worn out sandpaper, the sander uses the hook and loop mechanism we have previously seen on other models. As previously mentioned this takes a short time meaning you can get back to work even faster.
Weighing in at 1.4 kg, the unit is fitted with oversized ball bearings and is a lot lighter than the other models we have looked at. The sealed bearings make certain that no accidental debris or dirt gets to affect the motor. Once you activate the sander, you can initiate the lock off switch. This allows you to work continuously without having to press down on the trigger continually.
This unit is supplied with a 3 year warranty that you can activate if you face problems with the quality of the product.
The Makita BO5041 Random Orbit Sander is a good choice for light weight sanding making it perfect for the home DIY enthusiast. We really like the sander’s adjustable handles since they let you get to the restricted areas making it very convenient for working in smaller spaces. This sander would do well in any small workshop due to its vacuum compatibility and affordable prices but would be better suited for home DIY use.
Overall if your looking for a smaller orbital sander under £100 this model could be within budget, a great little sander and the 3 year warranty provides further peace of mind.
If you are looking for a stronger sander for larger work pieces, the DeWalt D26410 Random Orbital Sander would be a better investment but is more expensive but will handle just about anything you through at it.
Ryobi R18ROS-0 ONE+ Random Orbit Sander Review
The Ryobi R18ROS-0 ONE+ Random Orbit Sander is the first cordless model in our review and the first point we would like to make it that not all sets come with a battery and charger as this model can be used with batteries from other compatible Ryobi tools you may have, just bare this in mind when comparing prices. This model is powered by a Lithium ion battery that are able to store energy for long periods without loosing its charge like older type batteries do. The 18v battery powered model can handle light-medium sanding applications with ease. Remember the batteries and charger are bought independently unless you find a set which includes the battery and charger, a 5.0 Ah (RB18L50) battery will give you around 40 minutes run time.
The sanding paper disc is estimated to be 125mm with a diameter of the orbit of 2.5mm. This unit does not support variable speeds so you have one consistent but smooth speed. It has a no load speed of 10000 rpm and orbit rate of 20000 opm. This means it can attend to basic sanding rather than heavy handed sanding, however for heavy sanding it usually better to use a corded model.
When the unit has completed a complete cycle of charging it offers around 40 minutes of running time. This is decent to work with considering that most models run shorter. The 3 sanding sheets provided can be individually attached to the sander using the hook and loop method. This easy process doesn’t take much time and has become standard with most sanders now.
The dirt is collected in cyclonic movements, therefore, it does a fairly good job at collecting dust as you sand. An inbuilt collector is evident at the back. It weighs a measly 1.56kg with the battery.
Finally a 3 year warranty is also provided for full peace of mind.
The Ryobi R18ROS-0 ONE+ Random Orbit Sander is a decent cordless sander that you can rely on to do medium-light work making it perfect for the DIY enthusiast or home use. The unit operates at an average speed and can support up to 40 minutes of activity but you will need the more expensive 5Ah battery to achieve this.
This unit can be recommended to those who find cords limiting. The features are decent but remember to add the cost of the battery and charger before making a decision.
The other flaws in the product are workable therefore should not be used as a basis to discredit the sander. What it lacks in size it makes up in quality and the 3 year warranty further confirms this. Overall a nice little sander.
If your looking for a similar orbital sander that is corded, so therefor is much cheaper when you take the battery and charger into consideration, the Makita we review next may be a better fit.
Makita BO5031/2 Random Orbit Sander Review
The Makita BO5031/2 Random Orbit Sander is a lightweight product meant for lightweight applications and is one of the best small orbital sanders on the market. The 300w corded model runs on a motor capable of running without overloading, somethinbg cheaper models simply cannot do which is why you here about them burning out the motors so often. The motor is also able to power variable speeds in order to facilitate smooth finishes making it perfect for a range of jobs from product removal to finishing off a a surface so its smooth.
When you look at the orbital action, we are talking about around 8,000 to 24,000 at full pelt. The orbits taken by the sander are estimated at 4,000 - 12000opm. The specified orbital diameter is 2. 8mm.
Those wondering about the diameter of the sanding disk, it is around 123mm which is rather small compared to our Best Pick. But considering that it only weighs 1.3kg which makes it one of the lightest models, the disk size is appropriate. To move the machine, the operator uses the ergonomic non-slip housing provided.
The collection of dirt is handled by the included collection bag or a vacuum. This is better left to the musings of preference. This process of dirt collection is further emphasised by the suction plate at the bottom.
The Makita 300w - 123mm BO5031/2 Random Orbit Sander is a delightful little sander that you can depend on to give your woodwork a light polish and is a great little sander to have about. The 1.3kg unit is incredibly light weight can be trusted to deliver variable speeds and constant movement.
We find it appropriate for DIY and hobby based work. If appointed to heavier tasks the motor might be to stressed we feel, however for lighter is perfect.
We love the manoeuvrability of this corded sander and its ability to suction debris with such ease. We would prefer if the quality of the collection bag was a bit better and at least one sanding paper provided. But alas, our wishes cannot be rewarded. Those in search for a basic sander to use at home or maybe a DIY enthusiast, its a great choice with worth investing in.
Bosch PEX 300 AE Random Orbit Sander Review
The Bosch PEX 300 AE Random Orbit Sander runs on a 270 watt motor so is the lowered powered model in our review. The compact and effective design of the sander lets you work on lightweight applications with finesse. The interesting thing is that the sander combines both orbital and rotary movements. This, in turn, produces a smooth surface with no scratches and makes up for the lack in power.
Sore muscles at the end of the day? Not really. This is a low vibration unit that can work without damaging your health in the long run. The switch is even located in centralised positions along the handle for easy and comfortable use. This enables the user to activate the unit and work without straining. To add to a layer of comfort the handles are also ergonomically designed.
This unit is also fitted with a microfiltration system. This allows the dirt to be trapped without getting released back into the air. A vacuum can also be attached but only the ones that complement this specific product. We found a great solution to this problem is to just use some duct tape.
Surpringly for a lower cost model you can choose to adjust your working speeds on this sander. The speed ranges from 4000-24000opm and the sanding disc diameter is 125mm making it ideal for smaller jobs. This is appropriate for medium sanding or fine polishing.
To attach the sanding paper, a Velcro mechanism is included for easy connection. Best of all it even comes with a carry case, sanding paper, paper assistant and micro filter box and of course instructions.
The Bosch PEX 300 AE Random Orbit Sander is a good attempt but the dust collection system lets it down. Basically if you used on its own after a while it blocks up, however if probably sufficient for home use and for the price is not a deal breaker.
It is recommended to use a compatible vacuum to collect the dirt. This unit, however, has a lot of positives. It is easy on the user’s body, it comes with its own storage and finally, it is budget-friendly.
We recommend this unit for those who don’t want to spend a lot of money for a basic sander. Home workshops will appreciate the service of this sander. Professional workshops would be much better investing in the Bosch Professional GEX 125-150 AVE Corded 240 V Random Orbit Sander and paying that bit extra. If the price and size are just right for you, then its worth considering and you probably one find a better model at a similar price.
THE BUYERS GUIDE
Orbital sanders are not very complicated and its really comes down to build quality, power and finish. Once you understand what they do and the size that you need, you are good to go.
However, it never hurts to get a few pointers so that you make sure that you get the best random orbital sander you can purchase for use. Here are a few things to consider:
Varied versions of orbital sanders
There are basically two variations when it comes to orbital sanders.
Possible power source
Most tools in the industry now are either corded or cordless. This to the truth of the matter is that it boils down to personal preference. Both sections of the power spectrum have their pros and cons but to be honest the differences are not so wide.
Corded models are known to provide more power since they feed directly from the mains. They are however limited by the cords that give them power. In the case of an electrical outage, the unit is rendered useless but they are he most affordable option.
Cordless sanders are convenience providers. The convenience provided is mostly of having unlimited reach. There are no cords to hamper movement. The downside is that they can only run for as long as the battery is capable. If the battery runs out of energy the unit cannot be used. Cordless units can be unbelievably light to use. These sanders are usually much more expensive if you need to also invest in batteries and charger.
Sanding disc and size
The sanding disc is the area that houses the sanding paper. The diameter of the base will vary depending on the size of the sander. The larger the sanding base, the more area you are likely to cover at a given time. This is especially convenient in commercial situations. A 1/2sheet sander will work for large polishing applications. For smaller applications, ¼ shee sander would do just fine. For delicate small projects mouse, sanders are recommended.
Motor size and speed
The larger the motor the more power output is expected. If you are working on light applications a motor with 200-400w is advisable since not much power is required. Larger units can run on 1000w and over so as to provide the needed finish.
With variable speed comes a blessing. Since different surfaces come with varied texture, some take more time to get smooth. That is why at times the speed can help you get a certain grain of wood smoother faster than the other. If you think your work needs the assistance of varied speed levels, get a sander that can do exactly that.
All about Ergonomics
Comfort and function go hand in hand. If the user is comfortable he can then move the sander as he wants. Comfort is directed at the grip and the manoeuvrability of the sander. You will find that most models have a handle and a knob for steering, others just have handles and the others rely on centralised housing.
You should definitely try to handle the unit and feel it out. If the grip and the positioning of the handle are fitting, purchase the sander. If you are not able to test the comfort-ability, read reviews online from previous users. Of course we took all this into consideration when when we considered what to include on our review so we have you covered.
Dust collection systems
We all have to agree that areas full of dust prove problematic for our respiratory system and this is one of the problems we sanders, dust. The other thing that is annoying about dust, is to have to clean it. So what do you do? You look for a model that has a quality dust collection system.
There are usually two options when it comes to sanders, to use a collection bag or to hook the sander to a vacuum. Most people prefer hooking it up to the vacuum cleaner as this seems to be the most effective way of collecting dust and keeping the area as clean as possible. This is because there is a low chance of the contents being emitted into the air again. Depending on the method that you chose make sure you have the right attachments.
Sealed switch and trigger Lock
Since so much dust is produced when working, your activation switch is better sealed. Some models fall prone to the dust that collects behind the mechanism of the switch. This ends up jamming the switch and renders the unit inactive.
A trigger lock is a feature that is not found in all models. This switch permits the user to remover the hand from the trigger and concentrates on guiding the machine around. This is convenient when your muscles are tired and you need a break.
General user tips
As you have seen, sanders are not complex at all. The main thing is to keep an eye out for quality and performance. Quality features will offer you long service which offers value for the money you spent. You will find various kinds of sandpaper on the market just in case your sander is not supplied with one. We hope that now you can select with ease.
Our Best Pick
DeWalt D26410 Random Orbital Sander
All the units presented are all good in their own ways. We chose the DeWalt D26410 Random Orbital Sander due to the power and quality features offered.
We appreciate the variable speed, well placed handles, 2 orbital settings and the durability that is promised by its well-constructed structure. The unit can be used for light to medium applications without braking a swat.
The only thing missing is a carriage box. Other than that we could find no fault but it is one of the most expensive models on our list.
Our Best Cordless model
Ryobi R18ROS-0 ONE+ Random Orbit Sander
This title had no other contender but the Ryobi R18ROS-0 ONE+ Random Orbit Sander. The 125mm sander will serve well those who are in need of a good cordless orbital sander. Its features are dainty but adequate to deal with basic requirements and is a good choice for DIY projects.
With this cordless model, you get around 40 minutes running time with the larger 5Ah battery and different sand papers supplied which most models do not include.
The battery and charger are an additional cost but it will be worth it. If you all ready have Ryobi tools you may even have compatible batteries which will save you some money.
The quality is excellent and is very robust and will not let you down. Overall a one of the best cordless models we could find.
Our Best Pick Alternative
Bosch Professional GEX 125-150 AVE Corded 240 V Random Orbit Sander
The unit that did its hardest to provide low vibration for user comfortability goes to the Bosch Professional GEX 125-150 AVE Random Orbit Sander and is a great alternative to our best pick with very similar features and performance.
This is even supported by the statics presented in the product specification. This low vibration effect is further enhanced by the padded handles.
Other than the vibration features, the sander offers varied disk sizes and varied speeds. Perfect for the home and workshop.
With those few words, we bid you farewell. We hope that this has been one of the more informative and simple orbital sander reviews you have come across. Have a wonderful time sanding your way through the day and we hope you have found this orbital sander review helpful.
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